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RFT-315
Railing panel forming machine 

RFT-315
Railing panel forming machine 

RFT-315
Railing panel forming machine 

RFT-315
Railing panel forming machine 

Product Overview

The RFT-315 barrier panel rolling forming machine is a specialized equipment designed for the production of two-profile highway barrier panels. Using steel coils as raw materials, it undergoes processes such as unwinding, leveling, servo feeding, punching, rolling forming, and hydraulic cutting, completing the continuous production of barrier panels in one step. The equipment is controlled by PLC and equipped with variable frequency speed regulation, achieving automated and high-efficiency operation. The formed barrier panels have high hardness and good dimensional accuracy, and can meet the strict requirements for highway safety protection.

Configuration Options

Basic

Standard

Advanced

Economical and practical, meeting basic needs

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Balanced performance, stable and reliable

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High-speed, high-efficiency, intelligent and durable

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Decoiler5T manual expansion, manual material discharge 5T hydraulic expansion, material discharge driven by motor 10T hydraulic expansion, equipped with hydraulic trolley + ultrasonic control, with automatic material loading 
 Leveling5-roll leveling, manual adjustment 7-roll leveling, servo control 7-roll leveling, variable frequency speed control + automatic thickness compensation 
 Servo PunchWithout servo control, ordinary hydraulic punching Servo feeding + hydraulic punching, with an accuracy of ±0.5mm High-speed servo feeding + hydraulic punching, with an accuracy of ±0.2mm, and a quick-change mold system 
 Forming16 forming stations, chain drive 18 forming stations, gearbox transmission 20 forming stations, gearbox transmission + frame structure, with greater overall rigidity 
CuttingHydraulic post cutting, Cr12 blade Hydraulic post-cutting, Cr12MoV blade, fixed-length accuracy ±2.0mm Hydraulic post cutting, Cr12MoV blade + precision guide rail, fixed measurement accuracy ±1.5mm 
 Electrical ControlStandard PLC + Manual Button Operation Mitsubishi PLC + touch screen, supporting batch setting Siemens PLC + large-screen touch control, remote diagnosis + networking function 
 Production Speed6–8 m/min8–10 m/min10–12 m/min
Product TypeSingle waveform guardrail panelDouble-wave guardrail panelDouble-wave / Triple-wave guardrail panels, supporting customized mold switching

Performance Comparison

 Roll Forming MachineOther SuppliersEffect
Number of forming stations 18 - 20 items 14 - 16 items The shape is more complete, and the rigidity of the guardrail plate is higher. 
Transmission method Gearbox + Tower-style Universal chain drive The operation becomes more stable and reduces long-term wear and tear. 
Punching accuracy ±0.2–0.5 mm±0.8–1.0 mmThe hole position deviation is small, making installation smoother. 
Cutting method Hydraulic post-cutting, Cr12MoV blade Hydraulic post cutting, Cr12 blade The cutting tools have a longer lifespan and produce smoother cuts. 
Electrical control system Mitsubishi/Siemens PLC + Touchscreen Standard PLC + Button operation The operation is more intuitive and it supports remote diagnosis. 
Fixed-measurement accuracy ±1.5 mm±2.0–3.0 mmLength is more precise, reducing waste. 
Production speed 8–12 m/min6–10 m/minThe stable speed has a slight advantage. 
Equipment durability Key roller heat treatment + chrome plating Partial normalizing and tempering Long-term use results in less wear and tear. 
Mold replacement Support for quick-change molds Regular maintenance requires downtime for replacement. The changeover time has been shortened, enhancing production continuity. 
Surface effect of guardrail panels Good flatness, no burrs on the punched holes Occasionally there are burrs or indentations. The surface quality is higher and meets the standards for highways. 
Maintaining convenience Reserve maintenance space and adopt a modular structure Compact structure, difficult to maintain The maintenance cycle has been shortened and the downtime has been reduced. 
Floor area Approximately 25 meters by 2.5 meters Approximately 24 meters by 2.5 meters Basically the same, with no significant difference. 
Energy consumption levelApproximately 35KW - 40KWApproximately 35KW - 40KWThe energy consumption levels are nearly the same, with no significant difference.

Video

RFT-315
Railing panel forming machine

Product photo

  • Equipment assembly line
  • Equipment assembly line
  • Equipment assembly line
  • Equipment assembly line
Book opener
Using hydraulic tensioning and motor drive, with a maximum load capacity of 5 tons, it can support rolled materials with an inner diameter of φ508mm and an outer diameter of φ1500mm. The feeding process is convenient and stable, and it can handle steel coils with a width of up to 475mm.
Drilling device
The welding beam frame structure is adopted, with hydraulic drive. Three sets of punching molds are configured for processing the connection holes at the head and tail. Guide rollers are equipped to ensure the accuracy of material feeding, and the automatic length measurement function is used to effectively reduce assembly errors and ensure the accuracy of the finished products.
Forming system
The frame is made of independent cast steel/iron structure. The base is welded and undergoes stress relief treatment. High-precision forming is achieved through professional design software. The surface of the rollers is heat-treated and polished, featuring excellent wear resistance and strength. The roller shafts are made of high-quality steel to ensure stable and reliable operation.
Hydraulic cutting device
An independent hydraulic control system is adopted, which can cut off synchronously during the equipment operation without generating any waste. It supports fixed-length cutting to ensure dimensional accuracy and production efficiency.
Discharge support frame
It is used to receive finished sheet materials. With a maximum length capacity of 6 meters, it can automatically take over materials in the horizontal direction, ensuring a stable and orderly cutting process.
Electrical control system
Using PLC control and variable frequency speed regulation technology, the production is fully automated. A human-machine interface is equipped, allowing for setting of batch size, board length and quantity, and precise counting and measurement through encoders. All core electrical components are of the Siemens brand to ensure stability and reliability.

Product photo

Guardrail panel
Two sets of guardrail panels
Guardrail panel
Two sets of guardrail panels
Guardrail panel
Two sets of guardrail panels
Service Support
On-sale
After-sales
On-sale

Senior engineers provide on-demand, phased training and on-site machine inspections. Efficient supply chain integration and excellent value for money.

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After-sales

Professional pre-shipment inspection services, lifetime technical support; engineers dispatched to your site for on-site installation, commissioning, and operational training to accelerate production and operations; spare parts marketplace with instant replenishment and express shipping to ensure production and operational continuity.

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On-sale
Engineer Training Appointment
Efficient meeting communication, focused on answering questions and resolving issues. Utilizing a "theoretical explanation + hands-on demonstration + group practice" model to accurately convey knowledge.
On-site machine inspection at the factory
On-site machine inspection at the factory to personally test equipment performance and accuracy. Conducted by a team of professional engineers and in collaboration with a third-party testing institution.
Recommended high-quality supporting suppliers
We have established a high-quality supply chain resource pool based on more than ten years of industry experience and have built an intelligent supplier matching system.
After-sales
Professional device inspection service
A team of senior engineers equipped with professional testing tools provides 24/7 online support and a 2-hour response time for urgent tickets.
Engineer dispatch on-site
A team of senior engineers with over 10 years of industry experience. Implementation of a three-stage training system comprising theory, practical application, and assessment. A special "on-the-job training" component is included, with engineers fully participating in the first week of trial production.
Accessories Store
Build your own full-category accessories mall. Rely on an intelligent warehousing system to achieve 24-hour lightning-fast delivery. Through visual logistics tracking and factory-based safety stock solutions.
Qualification Certificate

The company has obtained ISO 9001:2008 quality management system certification. The over 30 series and thousands of specifications of products produced have passed the national CCC certification and CE certification issued by TUV.

Forming machine MD main certificate
Forming machine MD main certificate
Forming machine EMC main certificate
Forming machine EMC main certificate
Vertical stacking MD main certificate
Vertical stacking MD main certificate
Vertical stacking EMC main certificate
Vertical stacking EMC main certificate
Open Book MD Main Certificate
Open Book MD Main Certificate
Open Book EMC Master Certificate
Open Book EMC Master Certificate
Two-way stacking MD main certificate
Two-way stacking MD main certificate
Two-way stacking EMC main certificate
Two-way stacking EMC main certificate
FAQ
01 /
Payment Method

We usually adopt the payment method of 30% advance payment + 60% payment before shipment + 10% payment after installation and commissioning are completed to ensure the rights and interests of both parties.

02 /
Delivery Cycle

The delivery time for standard equipment is generally 45 to 60 days. If personalized customization is involved, the specific time will be adjusted appropriately according to the complexity of the plan.

03 /
Installation and Commissioning

We provide detailed installation instructions and operation materials. Customers can complete the basic installation according to the instructions. If professional engineers are needed for on-site services, our team members hold multiple national visas and can directly go to the customer's factory for debugging and training. The related travel and service costs will be borne by the customer.

04 /
Warranty and Services

The equipment comes with a 1-year warranty and lifetime technical support by default. If the customer agrees to authorize the project for case presentation, we can extend the warranty period by an additional 1 year.

05 /
Operators and Skill Requirements

Each device is equipped with detailed operation instructions. Generally, 2-3 workers can complete the production process. The operation interface is simple. The default language is English (other languages can be optionally selected), and basic training is provided to ensure that the operators can start working quickly.

06 /
Equipment maintenance and servicing

We offer comprehensive maintenance manuals and schedules, covering daily inspections, maintenance of key components, and long-term maintenance. This ensures that customers can operate in accordance with the standards, and the maintenance procedures are clear and easy to understand, facilitating on-site implementation.